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KAIZEN CTC

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KAIZEN CTC

KAIZEN – “Continuous Improvement” – the secret behind Japan’s success story , the internationally popular concept – is now brought to quality tea manufacture by TIGL. Kaizen NOVA is the successful culmination of the highest standards of engineering and performance, and is one of TIGL’s best sellers.

Category: Mini Tea Processing
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        • Cutting Unit Cover Design: A unique moving cutting unit cover incorporates the counter weight system for positive tracking of the cover belt. A non-stick self cleaning belt moves gradually over the rollers acting as a cutting unit cover and continuous cleaning device. This eliminates lump & ball formation, avoids over fermentation and ensures uniform cutting.
        • Better, Long Life Conveyor Belts: The Kaizen NOVA is fitted with special hygienic imported PVC belts which are easy to scrape and clean.
        • Roller Interchangeability: This increases the sharpening life and flexibility.
        • Almost Zero Spillage: The reduced slope of conveyors, inclined side plates and full length skid plates help to eliminate ball formation and roll back, thereby reducing spillage substantially.
        • Heavy Duty Construction: Kaizen NOVA is built for extra rigidity & vibration free operation. Its heavy duty construction guarantees long life and negligible maintenance costs.
        • Superior Gear Box: Kaizen NOVA comes with a specially designed induction hardened gear with large diameter input/output shafts and heavier bearings. This ensures trouble free operation and also enhances the gear box and adaptor life. Comes with a 5 year guarantee!
        • Easy & Fast Roller Removal: The Kaizen NOVA design eliminates top arm removal during roller change. The unique roller withdrawal mechanism makes removal of rollers convenient and quick.
        • Bearing Sleeves: Hardened and ground bearing sleeves are provided on the mandrel bearing journals to ensure minimum damage to bearings. The sleeves can be easily replaced.
        • Machine Height Reduced: The reduced height provides better access for maintenance and easier roller setting and mesh adjustment.
        • Chain & Sprocket Drive for Conveyors: This reduces maintenance costs, while the positive drive eliminates belt spillage.
        • Cooling Arrangement: Cold air introduced from behind the rollers prevents leaf temperature from rising, thereby improving the quality of liquor.

        All Dimensions are in mm

        Machine Model Size K-076 30″ K-090 36″ K-110 42″
        Power HP*
        13″ Dia roller 1st Cut 25 / 30 25 / 30 30 / 40
        Subsequent Cuts 20 / 25 20 / 25 25 / 30
        81/4″, 91/2″ Dia roller 1st Cut 20 25
        Subsequent Cuts 15 20
        Rated Output*
        13″ Dia roller W. Leaf (Kgs/hr) 800-900 1000-1200 1200-1400
        91/2″ Dia roller W. Leaf (Kgs/hr) 700-800 800-900 900-1000
        81/4″ Dia roller W. Leaf (Kgs/hr) 600-700 700-800 800-900
        Segments
        13″ Dia roller OD 330 mm ID 270 mm
        91/2″ Dia roller OD 240 mm ID 185 mm
        81/4″ Dia roller OD – 210 mm ID – 160 mm
        Overall Dimension Height (mm) 960 960 960
        Width (mm) 2280 2430 2580
        Length Singlet Duplex Triplex Quadruplex
        4445 6530 8615 10700

        These are only recommendations subject to variations depending upon leaf quality and type of cuts.
        Due to a continuous process of development the design is subject to change without notice.

        Contact Details

        Corporate Office