Experience a new level of Tea Engineering

VIBROSCREEN

Home   /    CTC Tea Machinery   /   Sorting Machines
The top weight on the motor shaft rotates in plane close to the center of the mass of assembly. Rotation of the top eccentric weight creates vibration in the horizontal plane which causes material to move across the screen cloth to the periphery. Increasing the top eccentric mass increases the horizontal throw causing over size material to be discharged at a faster rate.

The bottom eccentric weight rotates below the center of the vibrating mass creating tilt on the screen causing vibration in vertical & tangential planes. Increasing the vertical component of this motion promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. The effective vertical motion helps in minimizing blinding of screen by near size particles.

The tangential component of this motion is controlled by the angle of lead given to bottom weights in relation to the top weight.

Variation in lead angle controls the spiral pattern of material travel over the screen cloth. Typical material travel patterns generated at various lead angles are shown below :

The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The oversize material gets continuously discharged through a tangential outlet. Vibroscreens are equipped to handle upto five different screens one on the top of the other with feed trays in between to give six precise sized fractions in single screening operation.
  • Salient Features & Advantages

Greater Capacity More Accurate Screening : Vibroscreen gives greater capacity per meter square of screening area and oversize material is discharged with relatively much less percentage of fines than other screening machines.

Longer Screen Life : Screen cloth is held in uniform tension on specially designed mesh frames. The drum tight screening surface vibrates rigidly without flexing of wires, greatly reducing screen wear and increasing screen life.

Less Space Required : For equivalent capacity, Vibroscreen requires less space than other screening systems. Compact units can fit into existing production lines.

Minimum Blinding : Vibroscreen multi plane action limits screen blinding to an acceptable minimum. However for material having inherent blinding characteristics, Vibroscreen offers anti-blinding accessories to eliminate blinding.

No Transmitted Vibration : No special flooring or foundation is required. The Vibroscreen may be placed wherever it is needed, like on top of bins, on wooden or upper floors or light structures.

Model
Z Y X W V U T S R Q P O N M L K HP
S-600 387 501 616 730 845 635 749 863 978 114 305 451 501 622 152 400 0.5
S-750 387 501 616 730 845 635 749 863 978 114 305 559 635 762 152 490 0.5
S-900 422 587 701 815 929 724 838 952 1066 140 280 574 680 925 152 571 0.5
S-1200 565 711 882 1054 1225 901 1073 1245 1416 209 381 831 921 1206 203 743 1.5
S-1500 565 775 984 1194 1403 1016 1225 1435 1645 171 381 1010 1118 1524 203 914 1.5

CONVEYOR BELTS
  • Perfect surface - easy to scrape and clean.
  • No cracking and opening.
  • Last more than three times the rubber belts.
  • Maintenance, downtime drastically reduced.
  • No roll back, no ball formation - even fermenting and firing.
OPERATIONAL HYGIENE
  • Kaizen ensures bacteria free operating conditions.
  • Unique cutting unit cover.
  • PVC conveyor belts.
  • Frameless conveyors.
  • Minimum spillage.
ZERO SPILLAGE
  • Reduced slope of conveyors; no ball formation & roll back. Inclined side-plates and guards for effective spill proofing.
  • Full length skid plates to prevent leaf entry inside conveyor belts.
REDUCED HEIGHT
  • Provides better access for maintenance.
  • Easier roller setting and mesh adjustment.
SELF CLEANING
  • A centrally controlled water jet system is provided for quick and easy cleaning of the machine.
  • Saves man power and downtime for cleaning.
  • Specially important during rush crop season.
DRIVE FOR CONVEYORS
  • Reduced maintenance costs.
  • Positive drive - no belt slippage problems.

Due to a continuous process of development the design is subject to change without notice.