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Kaizen Nova

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KAIZEN – “Continuous Improvement” – the secret behind Japan’s success story , the internationally popular concept – is now brought to quality tea manufacture by TIGL. Kaizen NOVA is the successful culmination of the highest standards of engineering and performance, and is one of TIGL’s best sellers.

Cutting Unit Cover Design : A unique moving cutting unit cover incorporates the counter weight system for positive tracking of the cover belt. A non-stick self cleaning belt moves gradually over the rollers acting as a cutting unit cover and continuous cleaning device. This eliminates lump & ball formation, avoids over fermentation and ensures uniform cutting.

Better, Long Life Conveyor Belts : The Kaizen NOVA is fitted with special hygienic imported PVC belts which are easy to scrape and clean.

Roller Interchangeability : This increases the sharpening life and flexibility.

Almost Zero Spillage : The reduced slope of conveyors, inclined side plates and full length skid plates help to eliminate ball formation and roll back, thereby reducing spillage substantially.

Heavy Duty Construction : Kaizen NOVA is built for extra rigidity & vibration free operation. Its heavy duty construction guarantees long life and negligible maintenance costs.

Superior Gear Box : Kaizen NOVA comes with a specially designed induction hardened gear with large diameter input/output shafts and heavier bearings. This ensures trouble free operation and also enhances the gear box and adaptor life.Comes with a 5 year guarantee!

Easy & Fast Roller Removal : The Kaizen NOVA design eliminates top arm removal during roller change. The unique roller withdrawal mechanism makes removal of rollers convenient and quick.

Bearing Sleeves : Hardened and ground bearing sleeves are provided on the mandrel bearing journals to ensure minimum damage to bearings. The sleeves can be easily replaced .

Machine Height Reduced : The reduced height provides better access for maintenance and easier roller setting and mesh adjustment.

Chain & Sprocket Drive for Conveyors : This reduces maintenance costs, while the positive drive eliminates belt spillage.

Available in 13″, 9½”, 8 ¼ ” dia rollers.
Machine Model K-076 K-090 K-110
Size 30″ 36″ 42″
Power HP*
13″ Dia roller

8¼”, 9½”” Dia roller

1st Cut
Subsequent Cuts

1st Cut
Subsequent Cuts

25 / 30
20 / 25

20
15

25 / 30
20 / 25

25
20

30 / 40
25 / 30
Rated Output*
13″ Dia roller
9½” Dia roller
8¼” Dia roller
W. Leaf (Kgs/hr)
W. Leaf (Kgs/hr)
W. Leaf (Kgs/hr)
800-900
700-800
600-700
1000-1200
800-900
700-800
1200-1400
900-1000
800-900
Segments
13″ Dia roller
9½” Dia roller
8¼” Dia roller
OD – 330 mm
OD – 240 mm
OD – 210 mm
ID – 270 mm
ID – 185 mm
ID – 160 mm
Overall Dimension Height (mm)
Width (mm)
960
2280
960
2430
960
2580
Length Singlet
4445
Duplex
6530
Triplex
8615
Quadruplex
10700
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